Have you wondered how those beautiful cars or metal containers get shaped? If you are curious to know how these heavy metals get squeezed to form those fascinating shapes, then this article is for you.
Metal stamping has been around for over 60 centuries. The forging process has found many applications in various industrial areas. Some of the areas of application include farming, automobile production, building and housing, and more.
The process involves the fabrication of metals using some mechanical methods. The use of these machines requires special skills and experience. Industries or companies that require Metal Stamping Services need some basic knowledge of the concept. This article will focus on the types and benefits of metal stamping and forming.
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Metal Stamping Explained
When it comes to producing certain items, there is a need to form different shapes using metals. Way back, a blacksmith would have been responsible for this job. However, the need for a smoother, reliable, and faster method arose. With the invention of modern technology, the stamping machine has helped form tough metals into the required shapes.
A stamping machine has various functions. However, the primary use of this machine is to create shapes from metals using a mold. Some metals used for this process include brass, aluminum, and steel.
The Agricultural and Aerospace industries mostly require this service. From the production of heavy farm duty machinery to space ships, they require lots of metallic components. Many other firms need this service also. Most things we find around us have at least a single metallic part passed through a stamping operation.
The application of this process requires special skills and extensive experience in physics and its application. The intent of using this method of operation is due to the need for accuracy. When you require a metal stamping service, you might want to select a company with precision. A wrong calculation can affect the quality of your product.
Types of Metal Stamping Operations
Stamping and forming involve several operations. Below are some processes in stamping
Transfer Die Operation
As the name implies, the operation involves transferring metals into a stamping press containing a die. The stamp press has several stations that move metal parts at every stage. The press die is responsible for putting the metals into parts.
While the piece moves from one station to another, a die presses it down and separating it from its whole. Transportation is by a mechanical system. Transfer die operation is used in cases that involve large parts and may require transfer to other presses.
Progressive Die Operation
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The operations here are similar to the transfer die system. The difference is that the parts are separated from their whole at every instance in transfer operations. In progressive operations, they remain connected to the strip until the last station.
Progressive die machines are preferred more due to their efficiency. The dies here last longer compared to other presses. The dies perform functions ranging from cutting, bending, and punching the piece. These processes lead to the desired design and shape. You can watch this video to learn more about progressive die operations.
Four-Slide
It is known as a multi-slide stamp. It contains four different slides and is best for forging complex machine components. If you want a part with numerous twists and bends, then a four-slide press is the machine for the job.
Multi-slide stamps generally refer to those that have higher than one slide. The four-slide type has four different slides for working the piece through multiple deformations. Unlike others, it does not make use of a die. Two of its slides are responsible for shaping the work piece.
Four-Slide stamps find application in many areas. They are efficient, fast, and are cheaper than most stamps.
Smooth-Edge Blanking
It is also called fine blanking. Blanking is applied when you require high accuracy as well as fine edges. The press used here is usually mechanical or hydraulic and in some cases, both.
The processes involved in blanking are clamping, blanking operation, and ejection. The work piece is attached to the machine first. After that, the blanking process commences, forging the final piece.
Operators need to understand that blanking presses have higher pressure than others and need operation based on safety rules. This process helps to reduce the cost of fabrication. The technique has only a one-phase process.
Benefits of Using Stamp Operations
If your design requires metallic components of various shapes, there are several benefits of stamp operations. Below are some benefits of using stamp operations.
Higher Precision
If you are after the accuracy of your product parts, a stamping process will be best for forging those components for you. Cutting shapes from heavy metals might incur so much expense. You might want to cut down on it by going for a lesser option. However, a stamp operation will give your product the quality it requires.
Efficiency in Production
Before now, the forging of sheets is slow to enable efficiency. But with the advent of metal stamping, efficiency in productivity has improved. Now large industries can produce several machine parts in less time and more accurately. It brings about the concept of mass production.
Production in Large Quantities
Since production can be faster, it gives room for more products in less time. If you are looking for a way to mass-produce and forge metal parts in less time, more quantity, and better quality, then a stamp operation is best for you. You can click on https://www.investopedia.com/terms/m/mass-production.asp to learn more about mass production.
Time and Cost-Effective
It saves time and money. Compared to the quality of the job done, using this method is preferable. If you are looking to cut down your budget, and save time during production, then stamp processes might be the best option for your business.
Conclusion
Mass production is usually an issue with industries. As demand for products increases, firms or companies search for means to improve their products while maintaining quality and saving costs. A stamp machine facilitates the production of metal parts. Metal stamping might be the next leap you need to increase productivity in your business.